Corrosion Monitoring Systems for Asset Longevity and Safety
Real-time corrosion detection systems to safeguard infrastructure, pipelines, and industrial assets from costly degradation.
Precision Monitoring Solutions for Corrosion Prevention
Corrosion monitoring systems are essential tools in modern asset management, helping organizations prevent structural failures, reduce maintenance costs, and extend the service life of critical infrastructure. These systems use sensors and data acquisition technology to detect, measure, and analyze corrosion activity across various materials and environments. The resulting insights enable timely interventions and targeted repairs, minimizing downtime and long-term damage.
STRUCTURAL TESTING TOOLS provides reliable, real-time monitoring systems for energy, transportation, water utilities, manufacturing, and other industries, helping clients track material integrity and prevent failures.
We deliver intelligent, field-tested solutions backed by innovation, quality assurance, and responsive support, empowering businesses to make proactive, data-driven decisions.
Core Components
In addition to offering products and systems developed by our team and trusted partners for Corrosion Monitoring Systems, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.
Hardware Products (from GAO Tek & GAO RFID)
- GAO Tek Wireless Corrosion Sensor Probe
Measures corrosion rate, potential, and current density. Ideal for metallic pipelines, tanks, and structural steel. - GAO Tek Multi-Channel Data Logger
Collects corrosion data from several sensors in real time with remote access capabilities. - GAO RFID Ruggedized Monitoring Enclosure
Protects corrosion monitoring electronics in challenging environmental conditions.
Software & Systems
- GAO Tek Corrosion Monitoring Dashboard
Enables live sensor visualization, historical data logging, and predictive trend analysis. - GAO RFID Sensor Gateway Integration Platform
Supports remote monitoring, alarm configuration, and integration with SCADA or CMMS.
Why Choose Us?
Your Trusted Partner in Structural Testing & Monitoring
Key Features and Functionalities
• Real-Time Corrosion Rate Detection-
Instant measurement of corrosion activity through embedded or surface-mounted sensors.
• Wireless and Remote Monitoring-
Supports long-distance transmission from remote or hazardous environments.
• Multi-Channel Data Acquisition-
Enables simultaneous monitoring of multiple corrosion points.
• Automated Alerting and Threshold Warnings-
Configurable alarms for pre-set corrosion rates or material loss thresholds.
• Integration with IoT and Cloud Systems-
Enables advanced analytics and centralized infrastructure monitoring.
• Durable Sensor Construction-
Withstands harsh environments including marine, chemical, and high-humidity zones.
Compatibility
Our corrosion monitoring solutions are fully compatible with:
• SCADA and industrial automation systems
• Oil and gas pipeline integrity management software
• Smart infrastructure monitoring platforms
• BMS and CMMS platforms
• GAO RFID and GAO Tek edge processing units and data gateways
Applications
• Pipeline corrosion monitoring in oil, gas, and water transmission
• Marine and offshore platform corrosion analysis
• Structural steel protection in bridges, tunnels, and dams
• Tank and vessel integrity monitoring in refineries and chemical plants
• Rebar corrosion detection in concrete structures
• Water treatment facilities and wastewater systems monitoring
Industries We Serve
• Oil & Gas
• Civil Infrastructure
• Utilities (Water, Power)
• Marine & Offshore
• Chemical & Petrochemical
• Construction & Engineering
• Mining & Geotechnical
Relevant U.S. and Canadian Industry Standards
NACE SP0169
Control of External Corrosion on Underground or Submerged Metallic Piping Systems
API 579
Fitness-for-Service
ASTM G1
Standard Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens
CSA Z662
Oil and Gas Pipeline Systems
Case Studies
Pipeline Integrity in Texas Oil Fields
STRUCTURAL TESTING TOOLS implemented a corrosion monitoring network across several underground oil pipelines in West Texas. Using real-time electrochemical probes and cloud-connected data loggers, operators could detect and isolate areas of accelerated corrosion. This system enabled timely cathodic protection adjustments and prevented costly failures.
Structural Steel in a Coastal Bridge, Florida
A coastal highway bridge required corrosion monitoring due to constant exposure to salt air and humidity. We installed embedded corrosion sensors in key steel support structures. Data collected over several months revealed specific areas requiring protective coatings, ultimately extending the bridge’s safe service life.
Chemical Plant Monitoring in Ontario
A chemical manufacturing facility in Ontario deployed STRUCTURAL TESTING TOOLS’ corrosion monitoring solution on storage tanks and pipelines. With GAO Tek’s high-accuracy sensors, the system provided actionable data to maintenance teams, reducing the frequency of manual inspections and minimizing hazardous incidents.
Looking for Precision Corrosion Monitoring Solutions?
Visit our Contact Us page to request a quote, schedule a technical consultation, or speak with our corrosion monitoring experts.
