High-Performance Hydraulic Load Testing Rigs for Structural Analysis
Durable, precise, and field-ready hydraulic rigs built for demanding load verification, safety checks, and performance evaluation.
Hydraulic Load Testing Rigs for Proven Structural Reliability
Hydraulic load testing rigs are essential tools used to simulate and verify load-bearing capacities in a wide range of structural systems. These rigs apply precise and controlled hydraulic forces to test the integrity, performance, and safety margins of structures under real-world conditions. From bridges and buildings to towers and anchors, hydraulic testing systems deliver measurable data that support structural certification, regulatory compliance, and operational confidence.
This page explores the components, functionalities, applications, and regulatory relevance of hydraulic load testing rigs offered by STRUCTURAL TESTING TOOLS—a B2B provider of advanced testing technologies across North America.
Our hydraulic solutions are built to meet evolving industry needs with reliability, precision, and adaptability.
Whether you're a civil engineer, structural assessor, or industrial facility manager, our systems help you validate designs and ensure structural reliability through innovation, support, and compliance with industry standards.
Core Components
In addition to offering products and systems developed by our team and trusted partners for Hydraulic Load Testing Rigs, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.
Hardware Products (from GAO Tek & GAO RFID)
- GAO Tek Hydraulic Pressure Gauge Anemometer (PAM‑244)
A rugged, handheld unit for precision pressure measurement and calibration. It supports HART communication, displays up to six-digit resolution, and is encased in stainless steel for durability - GAO Tek High-Pressure Digital Anemometer
Measures flow, pressure, and temperature within hydraulic circuits. Lightweight and battery-powered, it diagnoses pumps, motors, and valves in real-time - Best-in-Class Manometers
Designed for hydraulic systems, these devices continuously monitor system pressure, aiding detection of anomalies or leaks
Software & Systems
- GAO Tek 64-Channel Data Recorder
Provides real-time logging of pressure, force, and flow metrics from multiple sensors—ideal for comprehensive test reporting - GAO RFID IoT Middleware & Gateway
Enables wireless capture of pressure readings and hydraulic rig status, supporting remote monitoring and triggering alerts when thresholds are approached.
Why Choose Us?
Your Trusted Partner in Structural Testing & Monitoring
Key Features and Functionalities
• Precision Load Application: Controlled hydraulic actuators with load ratings up to 1,000 tons
• Digital Control Interface: User-friendly displays for pressure, force, and time logging
• Modular Design: Easy setup and breakdown for onsite field deployment
• High-Capacity Pumps: Fast-acting pressure systems for real-time testing
• Robust Build: Corrosion-resistant frames and fittings for long-term outdoor use
• Data Logging and Export: USB, cloud, or RFID-based export options available
Compatibility
• Supports integration with strain gauges, load cells, and RFID-based DAQ tools
• Interfaces with GAO Tek wireless transmitters and logging platforms
• Compatible with standard test fixtures, anchors, and industrial interfaces
• Integrates with mobile apps or SCADA for remote testing in field environments
Applications
• Load testing of bridge decks, beams, and girders
• Structural proof testing for towers, cranes, and lifts
• Foundation and anchorage strength verification
• Dynamic load simulation for fatigue and seismic tests
• Post-tensioned structure verification
Industries We Serve
• Civil and Structural Engineering
• Transportation Infrastructure
• Power Generation and Utilities
• Telecommunications
• Oil, Gas & Energy
• Industrial Facilities
Relevant U.S. and Canadian Industry Standards
ASTM D1143
AASHTO T 223
OSHA 1926.251
CSA S6
ANSI A10.4
Case Studies
U.S. Bridge Load Validation – Illinois DOT
STRUCTURAL TESTING TOOLS provided a mobile hydraulic load testing rig to evaluate structural response under simulated vehicular loads. Integrated with RFID data logging systems from GAO RFID Inc., the setup enabled real-time data acquisition and remote review by DOT engineers. The results supported recertification of the bridge under AASHTO guidelines.
Crane Load Testing – Port of Houston
To ensure the operational safety of a 100-ton gantry crane, our hydraulic rig applied incremental loads monitored through digital gauges and load cells. Data was transmitted via a GAO Tek Bluetooth module to site supervisors for immediate verification. The project confirmed operational compliance and safety thresholds.
Foundation Anchor Test – Saskatchewan, Canada
Our hydraulic test rig was deployed for verifying deep foundation anchors at a renewable energy site. Wireless strain sensors and GAO RFID data loggers tracked force resistance over time. The system helped validate design assumptions under Canadian CSA S6 standards.
Looking for a tailored solution in hydraulic load testing?
STRUCTURAL TESTING TOOLS delivers dependable rigs, integrated systems, and engineering support for structural safety validation. Contact us today to speak with our specialists or request a project quote.
