Advanced Bridge Load Testing Units for Infrastructure Safety

Mobile and scalable bridge testing solutions delivering precise load analysis, compliance assurance, and structural confidence

Smart Testing Technologies for Bridge Safety and Compliance

Bridge load testing units are critical tools for evaluating the ability of bridges and overpasses to safely carry design and live loads. By applying controlled loads and monitoring real-time responses, these systems help engineers validate structural strength, detect anomalies, and inform maintenance strategies. This webpage delves into the technology, design, and benefits of modern bridge load testing rigs, demonstrating how they empower safer and more cost-effective infrastructure.

STRUCTURAL TESTING TOOLS, a B2B company serving clients across North America, leverages industry-leading innovation, proven reliability, and responsive support to deliver comprehensive testing solutions.

With a Tulsa, OK base and a strong regional footprint, we combine rigorous R&D, robust quality assurance, and tailored guidance to meet each client’s specific needs efficiently and effectively.

Core Components

In addition to offering products and systems developed by our team and trusted partners for Bridge Load Testing Units, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.

Hardware Products (from GAO Tek & GAO RFID)

Software & Systems

  • GAO Tek 64-Channel Data Recorder (DAQ)
    Capable of capturing synchronized data—pressure, displacement, temperature, ultrasonic signals—for comprehensive analysis during load tests.
  • GAO RFID Middleware & Mobile Interface
    Enables remote monitoring, alert notifications, and on-site data access via smartphone or tablet during testing operations.

Why Choose Us?

Your Trusted Partner in Structural Testing & Monitoring

Key Features and Functionalities

• Portable Load Frame Designs: Lightweight yet strong units designed for ease of transport and setup on-site
• High-Capacity Hydraulic Jacks: Apply precise static or cyclic loads up to 1,000 tons
• Integrated Control Systems: Digital gauges with data logging, HMI control panels, and remote mobile interfaces
• Modular Adaptability: Scalable frames and jacks suitable for variable span lengths and bridge types
• Real-Time Monitoring: Wireless telemetry of load, strain, pressure, and displacement via GAO sensors

Compatibility

• Connects with strain gauges, load cells, and pressure sensors from GAO Tek
• Integrates with GAO RFID data loggers and IoT gateways for remote inspection
• Interfaces with SCADA, PLC, and mobile applications for test automation
• Works with standard bridge anchor points and fixture systems

Applications

• Load rating tests for highway and railway bridges
• Structural verification following retrofits or repairs
• Seasonal and post-event integrity testing (e.g., after seismic activity)
• Construction-stage load monitoring during deck pours or tensioning operations

Industries We Serve

• Transportation & Civil Infrastructure
• Municipal & State Departments of Transportation
• Engineering Consultants & Contractors
• Rail & Transit Authorities
• Bridge Inspection & Maintenance Providers

Relevant U.S. and Canadian Industry Standards

ASTM E72

AASHTO LRFD

FHWA

CSA S6

ISO 13822

Case Studies

Bridge Assessment – Georgia DOT (U.S.)

STRUCTURAL TESTING TOOLS deployed a hydraulic load frame with GAO Tek strain gauges to conduct AASHTO-compliant load rating on a highway overpass. Wireless data capture enabled remote engineer review and rapid certification.

Seismic Retrofit Validation – California Highway

A damaged bridge required proof load testing following seismic repairs. Our modular bridge load unit applied cyclic loads while GAO RFID telemetry logged deflection and stress, confirming improved resilience.

Rail Overpass Survey – Ontario, Canada

A Canadian rail authority contracted us to certify an aging steel overpass. Utilizing hydraulic jacks and digital displacement sensors from GAO Tek, the system verified structural compliance under CSA S6 guidelines.

Interested in enhancing your bridge assessment capabilities?

STRUCTURAL TESTING TOOLS offers turnkey bridge load testing solutions with expert engineering support. Contact us today to request a quote, schedule a demo, or discuss your project requirements.

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